·4 min read

Transferring an Upfit vs. Purchasing New: Key Considerations

As vehicles in your fleet are replaced, the decision to transfer an upfit or purchase a new one comes down to several factors:
Mark Donahue

Mark Donahue

Manager of Analytics at EMKAY

When Transferring an Upfit Makes Sense

In many cases, transferring an upfit to a new vehicle is a cost-effective option, especially when:

  • Condition: High-quality upfits that have been well-maintained can often be transferred to a new vehicle without significant loss of function. If the upfit has a long lifespan left and no significant wear, transferring can be a viable option.
  • Compatibility: Ensure that the upfit’s dimensions, mounting points, and layout match the new vehicle. Incompatibility could require costly modifications, making a transfer less cost-effective.
  • Cost-Efficiency: If transferring the upfit requires minimal modifications, it’s generally more affordable than purchasing a completely new upfit. Transferring can reduce the cost of new installations and avoid excessive downtime.
  • Customization Alignment: If your operational needs have remained consistent over time, reusing an upfit can preserve established workflows and minimize disruption. This is particularly important if the current upfit suits the vehicle’s job without requiring updates or upgrades.

When Purchasing a New Upfit is Better

While transferring an upfit can be an affordable option, there are circumstances where investing in a new upfit is the smarter choice:

  • Obsolescence: If the upfit is no longer in good condition, outdated, or doesn’t meet safety standards, purchasing a new one is necessary. Safety and operational efficiency must always be a priority, and older upfits might not meet the necessary regulations.
  • Evolving Needs: As your business grows or shifts its focus, the upfit may need to evolve. A business expanding its service offerings, for example, might need vehicles with more robust cargo space, additional compartments, or advanced tools to support new tasks.
  • Technological Advances: Upfit technology is constantly evolving. Newer upfits might offer improved ergonomics, advanced organizational features, or technology integrations (such as GPS tracking, automated loading systems, or smart storage solutions). A new upfit might offer a better return on investment by enhancing operational efficiency.
  • Excessive Transfer Costs: Sometimes, the costs of transferring an upfit (including labor, modifications, downtime, and logistics) may exceed the cost of installing a brand-new upfit. In such cases, it’s more cost-effective to purchase a new solution that better meets current needs.

Understanding the Costs of Upfit Transfer

Transferring an upfit can potentially save money, but you need to account for several associated costs:

  1. Labor Costs
    • Removal: Removing an upfit from an old vehicle can cost between $500 and up, depending on how complex the setup is.
    • Reinstallation: Reinstalling the upfit into the new vehicle may cost anywhere from $700 on up, depending on how much modification, refurbishing or adjustment is needed for compatibility.
  2. Modification Costs
    • Modifying the upfit to match the new vehicle, whether it involves adjusting brackets, changing wiring, or resizing components, could add anywhere from $200 to $1,500 to the total cost.
  3. Inspection and Certification
    • After an upfit transfer, the system may need to be re-inspected to ensure it meets safety standards. This certification process typically costs between $150 and $300, depending on the requirements of your region or industry.
    • Changes to MY vehicle designs may consequently prohibit transferring upfits.
  4. Downtime Costs
    • The time it takes to transfer an upfit means that both the new and old vehicles will be out of service for several days or longer depending on the upfit. During this downtime, you may experience a loss in revenue or productivity.
  5. Transportation and Logistics
    • If the upfit needs to be transported to a specialized facility for modification or installation, shipping costs could range from $100 to $500, depending on distance and size

Conclusion

When replacing fleet vehicles, the decision to transfer an upfit or purchase a new one depends on factors like cost, compatibility, and evolving needs. Transferring an upfit is cost-effective when the equipment is in good condition, compatible with the new vehicle, and aligns with current workflows. However, purchasing a new upfit is better if the existing one is outdated, doesn’t meet safety standards, or cannot support evolving business needs. Costs to consider for transferring include labor for removal and reinstallation, modifications, inspections, downtime, and transportation, which can sometimes exceed the cost of a new upfit. Ultimately, the decision hinges on balancing short-term costs with long-term operational efficiency.